Process Design and Engineering:
Develop process flow diagrams (PFDs) to outline the overall process steps and material flows.
Create piping and instrumentation diagrams (P&IDs) to illustrate the piping layout, instrumentation, and control systems.
Prepare process data sheets to define the operating parameters, design criteria, and equipment specifications.
Equipment Design and Selection:
Select and specify major equipment, such as pumps, compressors, vessels, and heat exchangers, based on process requirements and operating conditions.
Perform equipment sizing calculations to determine the appropriate capacity and performance characteristics.
Evaluate equipment vendors based on their technical capabilities, experience, and pricing.
Instrumentation and Control Systems Design:
Design the instrumentation and control systems to monitor and regulate the process variables, ensuring safe and efficient operation.
Select appropriate sensors, transmitters, controllers, and safety interlocks based on process requirements and control strategies.
Develop control logic diagrams and software programming to automate process control and safety functions.
Utilities Design:
Design the necessary utilities, such as power, water, steam, and compressed air systems, to support the project’s operation.
Determine the utility requirements based on process demands and equipment specifications.
Size and select utility equipment, such as boilers, generators, pumps, and compressors, to meet the project’s needs.
Site Infrastructure and Layout Design:
Develop a comprehensive site layout plan, considering the placement of equipment, piping, buildings, and access roads.
Optimize space utilization and ensure efficient flow of materials and personnel.
Consider environmental factors, safety requirements, and regulatory compliance in the site layout design.
Cost Estimating and Budgeting:
Prepare detailed cost estimates for all engineering, procurement, and construction (EPC) activities.
Break down costs by discipline, equipment, materials, and labor to identify potential cost-saving opportunities.
Develop a project budget based on the cost estimates and contingency allowances.
Project Schedule Development:
Develop a comprehensive project schedule, outlining the key milestones, activities, and their durations.
Identify critical path activities that impact the overall project timeline.
Consider resource allocation, procurement lead times, and construction sequencing in the schedule development.
Technical Specifications and Data Sheets:
Prepare detailed technical specifications and data sheets for all major equipment, instrumentation, and materials.
Define the technical requirements, performance criteria, and material standards for each component.
Ensure compliance with project specifications and industry standards.
Safety and Environmental Considerations:
Incorporate safety and environmental considerations into the design, including hazard identification, risk assessment, and mitigation measures.
Comply with applicable safety regulations and environmental permits.
Design for pollution prevention, waste minimization, and energy efficiency.
Regulatory Compliance Review:
Review the design to ensure compliance with applicable regulations, codes, and standards.
Identify potential non-compliance issues and propose design modifications as needed.
Coordinate with regulatory agencies and obtain necessary permits and approvals.
Preliminary Vendor Selection:
Identify potential vendors and suppliers for major equipment and materials.
Evaluate vendors based on their technical capabilities, experience, pricing, and delivery schedules.
Prepare vendor comparison tables and recommendations for procurement decisions.
Project Execution Plan Development:
Develop a preliminary project execution plan, outlining the project management approach, communication protocols, and quality control procedures.
Define roles and responsibilities, establish communication channels, and set up quality control checkpoints.
Ensure a well-coordinated and efficient project execution process.
FEED Package Preparation:
Compile all engineering deliverables, cost estimates, schedules, and technical specifications into a comprehensive FEED package.
Ensure the FEED package is complete, accurate, and consistent with project requirements.
Obtain client approval and use the FEED package as a basis for detailed engineering and project execution.

